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ATV Gear Box

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Your Leading ATV Gear Box Supplier!

Zhejiang Dafa Gear Co., Ltd. is a provincial-level high-tech enterprise integrating the research, development, manufacturing and sales of automobile and motorcycle transmission gears and gear reducers. With over 25 years of industry manufacturing experience. We mainly produce ATV Gear Box, ATV Transmission Gear, ATV Counter Shaft, ATV Output Shaft Parts, etc.

 
80,000

Covered area

 
25+

years experience

 
500+

Technical staff

 
400+

advanced equipment

 

 

Features of ATV Gear Box

 

 

1.Compact Size: ATV gearboxes are designed to be compact and lightweight, making them ideal for use in small vehicles like ATVs. They are typically smaller than traditional automotive transmissions, providing a space-efficient solution for transferring power.

2.High Strength and Durability: Due to the demanding conditions in which ATVs operate, ATV gearboxes are built with high-strength materials like aluminum or steel. This makes them durable and resistant to damage from impacts, vibration, and exposure to harsh environments.

3.Customizable Gear Ratios: ATV gearboxes can be customized with different gear ratios to match the specific needs of the vehicle and the terrain it will be used on. This allows for greater control over the vehicle's speed and torque output, improving performance in various situations.

4.Efficient Power Transfer: ATV gearboxes provide efficient power transfer from the engine to the wheels, ensuring that the vehicle operates at optimal speed and torque. This results in improved acceleration and overall performance.

5.Versatility: ATV gearboxes can be used in a variety of ATV models and configurations, including two-wheel drive and four-wheel drive systems. This makes them versatile components that can be adapted to meet different requirements and applications.

6.Ease of Maintenance: ATV gearboxes are designed for ease of maintenance, with accessible components and simple assembly procedures. This makes it easier for ATV owners to perform routine maintenance tasks and keep their vehicles running smoothly.

7.Improved Off-Road Capability: ATV gearboxes can enhance the off-road capabilities of ATVs by providing more control over power delivery and traction. They allow riders to tackle steep inclines, rough terrain, and other challenging conditions with greater ease and confidence.

Advantages of ATV Gear Box
 

Customizable Gear Ratios

ATV gearboxes can be tailored to provide specific gear ratios, allowing for better adaptation to various types of terrain and riding conditions. This customization enhances the vehicle's performance and control, providing optimal power delivery for both off-road trails and on-road travel.

 

Enhanced Off-Road Performance

The design of ATV gearboxes is optimized to improve off-road performance. By providing the right balance of torque and speed through customizable gear ratios, ATV gearboxes help ATVs navigate steep inclines, rough terrain, and challenging obstacles with greater ease and efficiency.

 

Durability and Reliability

ATV gearboxes are engineered to withstand the demanding conditions encountered during off-road use. They are built using durable materials and designed to endure the rigors of off-road riding, ensuring reliable power transfer and longevity under harsh environmental conditions.

 

Improved Traction and Control

The use of ATV gearboxes can enhance traction and control, especially in challenging terrain. By optimizing power delivery to the wheels, ATV gearboxes contribute to improved handling and maneuverability, allowing riders to navigate through mud, sand, rocks, and other rugged landscapes more effectively.

 

Compact and Lightweight Design

ATV gearboxes are typically compact and lightweight, adding minimal weight to the vehicle while providing essential power transfer capabilities. This design feature helps maintain the agility and maneuverability of the ATV, contributing to a more enjoyable riding experience.

 

Simplified Maintenance

Many ATV gearboxes are designed for ease of maintenance, featuring accessible components and straightforward servicing procedures. This makes it easier for ATV owners and technicians to perform routine maintenance and repairs, reducing downtime and ensuring continued reliability.

Common types of ATV Gear Box
 

Continuously Variable Transmission (CVT):

CVT gearboxes are widely used in ATVs due to their smooth power delivery and efficient operation. They utilize a system of pulleys and belts to provide an infinite number of gear ratios, allowing the engine to operate at optimal RPM for various speeds and load conditions. This results in seamless acceleration and improved fuel efficiency.

 

Manual Transmission

Some ATVs are equipped with manual transmissions, similar to those found in cars and motorcycles. These gearboxes require the rider to manually shift gears using a foot lever or hand lever. While less common in modern ATVs, manual transmissions offer precise control over gear selection and can be preferred by experienced riders who enjoy the engagement of manual shifting.

 

Automatic Transmission

Automatic transmissions in ATVs operate similarly to those in automobiles, utilizing a torque converter and planetary gear sets to automatically shift gears based on engine speed and load. This type of gearbox simplifies operation for riders, particularly those new to ATV riding, as it eliminates the need for manual shifting.

 

Dual-Clutch Transmission (DCT)

Dual-clutch transmissions offer the best of both worlds by combining the efficiency of manual transmissions with the convenience of automatic transmissions. DCT gearboxes feature two separate clutches—one for odd gears and one for even gears—allowing for rapid and seamless gear changes without interrupting power delivery.

 

Semi-Automatic Transmission

Semi-automatic transmissions are a hybrid between manual and automatic gearboxes. They allow the rider to manually shift gears without needing to operate a clutch lever, providing more control than a traditional automatic transmission while still simplifying gear changes compared to a fully manual transmission.

 

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Why Choose Us?

 

●We have the TF16949 certificate, a complete measurement and testing system, strong quality assurance capabilities and strong precision measurement, physical and chemical testing, and metallographic analysis capabilities.

●Gears can be customized according to your requirements, with a monthly production of at least 3000 pieces. It can also be packed in plastic, carton, wooden box according to your requirements.

●The company currently has more than 500 employees and has complete professional equipment such as turning, rolling, planing, grinding, and heat treatment, including production and measuring equipment from Germany, the United States, and Japan.

●We specialize in reverse engineering, custom gears, delivery is the same as standard gears, and provide free technical support.

 
Our Workshops And Equipment
 
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How To Cooperate With Us?
1

Send us the size

Please provide us with the gear quantity, shape, material, etc. of the ATV Gear Box.

2

Design

Through system analysis, we accurately determine the accuracy of the material and produce an accurate 3D design based on your requirements.

3

Mechanical processing and production

We started processing the ATV Gear Box, including heat treatment, trimming, and inspection.

4

Technical services

Our team can provide free technical support.

 

FAQ

Q: What are the three types of gearbox?

A: In general, there are three different types of gearboxes: concentric, parallel, and right angle. A fourth type called shaft mount is also used in situations where the applications are in a configuration where they cannot be mounted by foot.

Q: What is the function of the gearbox?

A: The purpose of a gearbox is to increase or reduce speed. As a result, torque output will be the inverse of the speed function. If the enclosed drive is a speed reducer (speed output is less than speed input), the torque output will increase; if the drive increases speed, the torque output will decrease.

Q: Do all 4 wheelers have a clutch?

A: All-terrain vehicles (ATVs) use one of three types of transmissions: manual (clutch and gear shifting), semi-automatic, or fully automatic (continuously variable transmission).

Q: How do I choose a gearbox?

A: •Ambient Temperature and Environment. 
 •Shock Load or Type of Load. 
 •Output Style or Mechanism. 
 •Output Shaft or Hollow Bore Size. 
 •Housing Styles.

Q: Is gearbox the same as transmission?

A: A transmission (also called a gearbox) is a mechanical device which uses gears to change the speed or direction of rotation in a machine. Many transmissions have multiple gear ratios, but there are also transmissions that use a single fixed gear ratio.

Q: What controls the gearbox?

A: A transmission control unit (TCU), also known as a transmission control module (TCM), or a gearbox control unit (GCU), is a type of automotive ECU that is used to control electronic automatic transmissions.

Q: What does a gearbox do to a motor?

A: A gearbox—otherwise known as a gear reducer or speed reducer—is a set of gears that can be added to a motor to drastically decrease speed and/or increase torque. Groschopp offers four different types of gear reducers: Planetary, Parallel Shaft, Right Angle Worm and Right Angle Planetary (Bevel).

Q: How do you shift gears on an ATV?

A: You let off the throttle, pull the clutch lever, and shift through the gears using the foot shifter. Semi-Automatic (or Semi-Manual): There is no clutch control. You let off the throttle and shift up or down with the foot shifter. The clutch is handled automatically.

Q: Can gear box be changed?

A: Gearbox replacements can cost a lot of time and money, especially when production grinds to a halt, unexpectedly. The problem is often multiplied because of readily available replacement options.

Q: What is connected to the gear box?

A: The gearbox is connected to the engine's crankshaft through a clutch, which allows the motor and gearbox to be temporarily disengaged when changing gears. Its primary role is to churn out the right amount of power and torque to the wheels at different speeds to achieve optimal performance and mileage.

 

We're professional atv gear box manufacturers and suppliers in China, specialized in providing high quality customized products. We warmly welcome you to buy or wholesale high-grade atv gear box at competitive price from our factory.

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